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Mega Zorbe™ Pro is great for absorbing sound and thermal insulation in your vehicle with bigger cavities. Mega Zorbe™ Pro is perfect for large SUVs, vans, pick up trucks, and other large vehicles due to the fact that they have more space for insulation and acoustic foam. We have hydrophobically enhanced our Mega Zorbe™ Pro foam to ensure that it is safe and will last long in your vehicle. Since Mega Zorbe™ Pro is thicker than our standard Mega Zorbe™ foam, it will absorb lower frequency noises more effectively in your vehicle.
Features
- Aerospace grade acoustical and thermal insulation
- Easy-to-use peel & stick backing
- Used in aircraft, aerospace, marine, and architectural applications
- Long-lasting, water-resistant melamine foam
- Lightweight, flexible, and self-extinguishing
- Class A fire rated
- Made in Germany and treated in the USA
Specs
| Dimensions | 24” x 48” (8 Sq Ft) Up to 48" x 96" via phone |
| Thickness | 1" or 2" thicknesses Up to 5" via phone |
| Weight | 0.4 lbs per sheet |
| Water Resistance | Hydrophobic, Open Cell Foam |
| Temperature Resistance | -300°F to 350°F (intermittent to 400°F+) |
| Color | Smoke White |
| Thermal Insulation Rating (R-Value) | 4.16 per inch |
| Custom Sizes and Thicknesses | Yes, call 1-800-679-8511 for details |
Resources
| Spec Sheet | |
| Install Guide |
Material Testing
Noise Reduction Coefficient
| Frequency (Hz) | 125 | 250 | 500 | 1000 | 2000 | 4000 | NRC |
| 1/2" Mega Zorbe™ | 0.11 | 0.12 | 0.25 | 0.42 | 0.77 | 0.94 | 0.40 |
| 1" Mega Zorbe™ Pro | 0.18 | 0.23 | 0.50 | 0.82 | 0.99 | 0.99 | 0.65 |
| 2" Mega Zorbe™ Pro | 0.31 | 0.60 | 0.75 | 0.90 | 1.00 | 1.00 | 0.80 |
| 3" Mega Zorbe™ Pro | 0.42 | 0.67 | 0.81 | 0.96 | 1.00 | 1.00 | 0.85 |
| 4" Mega Zorbe™ Pro | 0.53 | 0.80 | 0.90 | 0.99 | 1.00 | 1.00 | 0.90 |
Water Resistance Testing
| Tested Properties | Testing Method: | Performance: |
| Water Absorption | ASTM D2842, B |
<1.5% after 15 mins |
|
Water Repellency: |
Internal | 35% Average weight gain, max
(note: standard melamine foam avg. weight gain is over 10,000%; Polyimide foam avg. Weight gain is over 400%) |
| Tested Properties | Testing Method | Performance |
| Horizontal Burning | UL 94 HF-1 | Pass |
| Vertical Burning | UL 94 V-0 | Pass |
| 60 Sec Vertical | FAR 25.853 (a, i) |
Burn Time (Avg): 0 Seconds Burn Length (Avg): 2” Drip Extinguish Time: No Drip |
| Radiant Panel | FAR 25.856, BSS7365, AITM 2.0053 |
After Flame: 0 Seconds Flame Propagation: < 1” |
| Smoke Generation | ASTM 662-83, BSS7238 |
Flaming: Ds (1.5 min) = 57 Ds (4.0 min) = 77 |
| Toxicity | BSS7239 | Pass |
| VOCs | ISO 16000 parts -3, -6, -9, -11 | "A" Rating |
| Steiner Tunnel, 1" thick | ASTM E 84 |
Flame Spread < 25 Smoke Developed < 50 |
| Surface Flammability | ASTM E 162-83 |
Flame Spread factor 1.83 Heat Evolution factor 2.50 Flame Spread index 4.62 |
| DIN 5510 |
Flammability: S4 Smoke: SR2 Drips: ST2 |
Installation Instructions
- Recommended Installation: First, remove your door panels and/or vehicle headliner
- The best way to handle Mega Zorbe™ Pro is to first cut it down to the size of the install location, making sure to leave room for wiring and other electrical components.
- Mega Zorbe™ Pro cuts easily: a simple pair of scissors will do the job! After you make your cuts, you can adhere with peel & stick backing (if option selected) or use a spray adhesive, like our P329 Permanent Spray Adhesive.
- We do not recommend using this product in heat bays or near heat sources. For high heat applications, try Mega Block™.
- For thinner foam options, consider our Mega Zorbe™, which comes in 1/2" only.
- You can also stack Mega Zorbe™ Pro on top of itself for more thermal and sound insulation to 3" or even 4" of total thickness using a spray adhesive (peel & stick backing will not stick to Mega Zorbe Pro.
- The R-Value of open cell foam makes Mega Zorbe™ Pro excellent for additional insulation in the doors and above the headliner.
- DO NOT use Mega Zorbe™ Pro on the floor of your vehicle because the open cell foam will decay over time if weight is constantly on it.
| Shipping | This item ships to |
| Delivery | Estimated between and . Will usually ship within 1-3 businesses day. |
Description
Mega Zorbe™ Pro is great for absorbing sound and thermal insulation in your vehicle with bigger cavities. Mega Zorbe™ Pro is perfect for large SUVs, vans, pick up trucks, and other large vehicles due to the fact that they have more space for insulation and acoustic foam. We have hydrophobically enhanced our Mega Zorbe™ Pro foam to ensure that it is safe and will last long in your vehicle. Since Mega Zorbe™ Pro is thicker than our standard Mega Zorbe™ foam, it will absorb lower frequency noises more effectively in your vehicle.
Features
- Aerospace grade acoustical and thermal insulation
- Easy-to-use peel & stick backing
- Used in aircraft, aerospace, marine, and architectural applications
- Long-lasting, water-resistant melamine foam
- Lightweight, flexible, and self-extinguishing
- Class A fire rated
- Made in Germany and treated in the USA
Specs
| Dimensions | 24” x 48” (8 Sq Ft) Up to 48" x 96" via phone |
| Thickness | 1" or 2" thicknesses Up to 5" via phone |
| Weight | 0.4 lbs per sheet |
| Water Resistance | Hydrophobic, Open Cell Foam |
| Temperature Resistance | -300°F to 350°F (intermittent to 400°F+) |
| Color | Smoke White |
| Thermal Insulation Rating (R-Value) | 4.16 per inch |
| Custom Sizes and Thicknesses | Yes, call 1-800-679-8511 for details |
Resources
| Spec Sheet | |
| Install Guide |
Material Testing
Noise Reduction Coefficient
| Frequency (Hz) | 125 | 250 | 500 | 1000 | 2000 | 4000 | NRC |
| 1/2" Mega Zorbe™ | 0.11 | 0.12 | 0.25 | 0.42 | 0.77 | 0.94 | 0.40 |
| 1" Mega Zorbe™ Pro | 0.18 | 0.23 | 0.50 | 0.82 | 0.99 | 0.99 | 0.65 |
| 2" Mega Zorbe™ Pro | 0.31 | 0.60 | 0.75 | 0.90 | 1.00 | 1.00 | 0.80 |
| 3" Mega Zorbe™ Pro | 0.42 | 0.67 | 0.81 | 0.96 | 1.00 | 1.00 | 0.85 |
| 4" Mega Zorbe™ Pro | 0.53 | 0.80 | 0.90 | 0.99 | 1.00 | 1.00 | 0.90 |
Water Resistance Testing
| Tested Properties | Testing Method: | Performance: |
| Water Absorption | ASTM D2842, B |
<1.5% after 15 mins |
|
Water Repellency: |
Internal | 35% Average weight gain, max
(note: standard melamine foam avg. weight gain is over 10,000%; Polyimide foam avg. Weight gain is over 400%) |
| Tested Properties | Testing Method | Performance |
| Horizontal Burning | UL 94 HF-1 | Pass |
| Vertical Burning | UL 94 V-0 | Pass |
| 60 Sec Vertical | FAR 25.853 (a, i) |
Burn Time (Avg): 0 Seconds Burn Length (Avg): 2” Drip Extinguish Time: No Drip |
| Radiant Panel | FAR 25.856, BSS7365, AITM 2.0053 |
After Flame: 0 Seconds Flame Propagation: < 1” |
| Smoke Generation | ASTM 662-83, BSS7238 |
Flaming: Ds (1.5 min) = 57 Ds (4.0 min) = 77 |
| Toxicity | BSS7239 | Pass |
| VOCs | ISO 16000 parts -3, -6, -9, -11 | "A" Rating |
| Steiner Tunnel, 1" thick | ASTM E 84 |
Flame Spread < 25 Smoke Developed < 50 |
| Surface Flammability | ASTM E 162-83 |
Flame Spread factor 1.83 Heat Evolution factor 2.50 Flame Spread index 4.62 |
| DIN 5510 |
Flammability: S4 Smoke: SR2 Drips: ST2 |
Installation Instructions
- Recommended Installation: First, remove your door panels and/or vehicle headliner
- The best way to handle Mega Zorbe™ Pro is to first cut it down to the size of the install location, making sure to leave room for wiring and other electrical components.
- Mega Zorbe™ Pro cuts easily: a simple pair of scissors will do the job! After you make your cuts, you can adhere with peel & stick backing (if option selected) or use a spray adhesive, like our P329 Permanent Spray Adhesive.
- We do not recommend using this product in heat bays or near heat sources. For high heat applications, try Mega Block™.
- For thinner foam options, consider our Mega Zorbe™, which comes in 1/2" only.
- You can also stack Mega Zorbe™ Pro on top of itself for more thermal and sound insulation to 3" or even 4" of total thickness using a spray adhesive (peel & stick backing will not stick to Mega Zorbe Pro.
- The R-Value of open cell foam makes Mega Zorbe™ Pro excellent for additional insulation in the doors and above the headliner.
- DO NOT use Mega Zorbe™ Pro on the floor of your vehicle because the open cell foam will decay over time if weight is constantly on it.
Shipping
| Shipping | This item ships to |
| Delivery | Estimated between and . Will usually ship within 1-3 businesses day. |
